400kg/h houses wires recycling project in India

This project is in India, the material is house wires. The model of this project is KR600 cable granulator, its processing capacity is 300-500kg/h.We have tested the machine before shipment. After customer receives the machine, we set up machine according to his material condition. Now this KR600 is running stable, the customer is very satisfied with it.

Project Capacity

Maxium capacity:500kg/h
Maxium separation purity:99%

Copper Wire Recycling Process

Copper Wire Recycling Process

1st Feed the material into crusher to pulverize the material into 3-4mm granules.
2nd The material will be carried into air separator by belt conveyor and our belt conveyor is equipped with suspended magnet to separate the iron scraps.
3rd By vibration and high press wind the air separator can separate the copper granules from the plastic.

We also equip two sets vibration screen to re-separate the outlet material to achieve better products. For example:
If the raw material is mixed with jack plugs and the plugs are made of brass and plastic, during the pulverization, the brass will mix with copper circuits. Through the vibration screen we could separate the brass from the pure copper circuits to achieve a higher purity copper.
If the raw material is mixed with thin cables, during the air separation, the small copper circuits will be effected by the high pressure wind and then mix with the outlet plastic.
By using the vibration screen, we could separate the thin copper circuits from the plastic to achieve a better recovery rate and higher purity outlet plastic.

Related Equipment

Q&A of Scrap Cable Granulator

Q: How many equipment does KR600 copper wire granulation machine include?
A: Our standard configuration of KR600 copper wire granulation machine includes one set of the main machine, two sets of vibration screen, one piece of spare crusher sieve and one set of spare crusher blades.

Q: How to maintain the machine regularly?
A: 2.1 When the separation performance becomes bad(plastic comes from the outlet copper) then we have to sharpen the crusher blades.
2.2 Clean the dust screen of the air separator once per day.
2.3 Fill the grace to the crusher gear boxes twice per shift(8 hours as one shift)

Q: What is material of the crusher blades? How many tons of the raw material can be processed before sharpening the blades?
A:The 9CrSi material blades can process around 10-15 tons of the cables before sharpening, and the Cr12MoV material blades can process around 20-25 tons of the cables.

Q: Do you have the machine with capacity less than 300kg/h?
A: According to the details of the raw material which is provided by our customers, most of the material is mixed cables. The smaller size crusher(The effect cutting length is less than 500mm) is not able to process the multiple core cables with size over 6mm and single core cables with size over 4mm efficiently. Compare to the small size machine, KR600 type copper wire granulation machine can process most kinds of the cables in the market and it has stronger structure and the working performance is more stable and efficiency.

Q: Is it complicated to install the machine?
A: Our KR600 type copper wire granulation machine is impact type no need installation.We provide customer the operation instruction along with the machine, also we can guide the worker to adjust the machine on line.

Our Services

Pre sale service:
1. We can recommend the proper proposal accordingly to meet customer’s request then help customer to choose the proper equipment.
2. Provide the detailed technical parameter of each equipment.
3. Free technical advice.
4. Introduce the relative equipment.

On-purchase service:
1. Report customer the working condition of the order regularly.
2. Pack the machine in export standard.
3. Notice the shipping date in advance.

After sales service
1.Installation&operation: We will guide the user to install the machine on line and help the user to adjust the machine when user changes the raw material. We will inquire user to learn the working condition of the machine regularly and give advice till the user totally know the machine.
2.Warranty: 100% brand new when leaving the factory. we guarantee quality of the machines for a period of one year from the date of a trial run to the finish, but not to exceed thirteen months from the date of which machines away to the delivery port. If any parts (excluding easily damaging parts) are found defective in quality in the first year, the seller should replace free-of-cost. After one year, parts can be replaced on favorable payment basis.
3.Long time free technical support.

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