1000kg/h Heavy Industry Cable Recycling Solution
1st D1000 belt conveyor(carry the raw material to the shredder)
We added one set of the suspend type iron remover on the belt conveyor to select the big size iron scraps out of the raw material, in case the big size iron scraps break the shredder blades.
2nd KR800 Shredder
We use SKD11 alloy steel blades to guarantee the pre-shredder can shred the cables with thickness less than 50mm
3rd D800 Belt conveyor(carry the shredded material into the storage bin)
We added one more set of the suspend type iron remover on the belt conveyor to re-separate the iron scraps to prevent the feeding the small size of the iron scraps to the next equipment.
4th Material storage bin
We added the speed adjuster in this machine to control the feeding speed due to the capacity of the KR800 pre-shredder is much bigger than KR600 copper wire granulator. Without this device, the granulator will be chocked regularly.
5th KR600 copper wire granulator
We replace the 9CrSi blades into SKD11 blades, because your raw material is mixed and it might contain brass, stainless steel so we have to use better quality blades to guarantee the performance of the machine.
6th Cables to the cabinet
We will prepare all of the power cables to this machine to reduce the installation time, after you receive the machine, you only need provide the main power supply cables.
7th Hydro separator
As your raw material is mixed with many kinds of cables and the thin cables will be effected by the air pressure in the air separator so the outlet plastic will be mixed with some small size copper granules. We added one more set of the hydro separator to extract all the coppers from the plastic to achieve a better recovery.
8th Test before delivery.
We will test all of the equipment before the delivery.
Q&A of Scrap Cable Granulator
Q: How many equipment does KR600 copper wire granulation machine include?
A: Our standard configuration of KR600 copper wire granulation machine includes one set of the main machine, two sets of vibration screen, one piece of spare crusher sieve and one set of spare crusher blades.
Q: How to maintain the machine regularly?
A: 2.1 When the separation performance becomes bad(plastic comes from the outlet copper) then we have to sharpen the crusher blades.
2.2 Clean the dust screen of the air separator once per day.
2.3 Fill the grace to the crusher gear boxes twice per shift(8 hours as one shift)
Q: What is material of the crusher blades? How many tons of the raw material can be processed before sharpening the blades?
A:The 9CrSi material blades can process around 10-15 tons of the cables before sharpening, and the Cr12MoV material blades can process around 20-25 tons of the cables.
Q: Do you have the machine with capacity less than 300kg/h?
A: According to the details of the raw material which is provided by our customers, most of the material is mixed cables. The smaller size crusher(The effect cutting length is less than 500mm) is not able to process the multiple core cables with size over 6mm and single core cables with size over 4mm efficiently. Compare to the small size machine, KR600 type copper wire granulation machine can process most kinds of the cables in the market and it has stronger structure and the working performance is more stable and efficiency.
Q: Is it complicated to install the machine?
A: Our KR600 type copper wire granulation machine is impact type no need installation.We provide customer the operation instruction along with the machine, also we can guide the worker to adjust the machine on line.
Pre sale service:
1. We can recommend the proper proposal accordingly to meet customer’s request then help customer to choose the proper equipment.
2. Provide the detailed technical parameter of each equipment.
3. Free technical advice.
4. Introduce the relative equipment.
1. Report customer the working condition of the order regularly.
2. Pack the machine in export standard.
3. Notice the shipping date in advance.
After sales service
1.Installation&operation: We will guide the user to install the machine on line and help the user to adjust the machine when user changes the raw material. We will inquire user to learn the working condition of the machine regularly and give advice till the user totally know the machine.
2.Warranty: 100% brand new when leaving the factory. we guarantee quality of the machines for a period of one year from the date of a trial run to the finish, but not to exceed thirteen months from the date of which machines away to the delivery port. If any parts (excluding easily damaging parts) are found defective in quality in the first year, the seller should replace free-of-cost. After one year, parts can be replaced on favorable payment basis.
3.Long time free technical support.